HARIBO Client Success Story

HARIBO is a renowned German confectionery company, established in 1920 by Hans Riegel in Bonn, Germany. The company name is an acronym formed from Hans Riegel, Bonn. HARIBO is famous for creating the original gummy bear, a staple in the world of sweets and a beloved treat for many generations. Its signature product, the "Goldbären" (Gold Bears), has become an iconic symbol of the brand, representing the company's commitment to quality and joy.

Industry/ sector:

Fast Moving Consumer Goods (FMCG)

Consultant name:

Kapil/Milind

Customer name:

HARIBO

Location:

NL/BE

Website of the customer:

https://www.haribo.com/

Software solution implemented:

SAP APO - Demand Planning

Project start date:

01-04-2022

Project end date:

04-11-2022

Client Business

HARIBO is a renowned German confectionery company, established in 1920 by Hans Riegel in Bonn, Germany. The company name is an acronym formed from Hans Riegel, Bonn. HARIBO is famous for creating the original gummy bear, a staple in the world of sweets and a beloved treat for many generations. Its signature product, the “Goldbären” (Gold Bears), has become an iconic symbol of the brand, representing the company’s commitment to quality and joy.

Over the years, HARIBO has expanded its product line to include a variety of gummy candies, licorice, and other treats. The brand is characterized by its colorful and playful candy varieties, which are marketed with the slogan “Haribo macht Kinder froh – und Erwachsene ebenso,” translating to “Haribo makes children happy – and adults as well.”

With a presence in over 100 countries, HARIBO has solidified its position as a global leader in the candy industry, operating multiple manufacturing facilities across Europe, where it continues to produce confections that appeal to a diverse customer base with its combination of tradition, innovation, and dedication to excellence.

Challenges

HARIBO seeks to enhance the efficiency of its Demand Planning resources. The objective is to critically evaluate and restructure the existing customer hierarchy in the APO DP (Advanced Planning and Optimization Demand Planning) system. Additionally, the company requires expert guidance on refining its base forecast through the application of statistical forecasting methodologies. The successful implementation of these improvements is paramount to optimize the demand planning process.

BCG Solution

In accordance with the initial assessment, The BENE project was strategically split into two phases: 

Customer Hierarchy Set-Up, and

Statistical Forecasting Set-Up

The first phase is centered on the configuration of the customer hierarchy. The primary aim is to conduct an in-depth analysis of the existing customer hierarchy and, where necessary, restructure it to enable a more efficient, aggregate-level operation within Demand Planning.

The proposed solution entails mapping ‘Sold To’ customers from the S4 HANA system to the Level-4 customer category within APO. This will be accomplished through the creation of a custom table which will facilitate the association of ‘Sold To’ customers to the Level-4 customer classification according to the established hierarchy in the S4 HANA system.

For the BENE region, 11 customer groups were established, resulting in a significant simplification of the Demand Planning process. This restructuring led to an 82.5% reduction in the number of Customer-Product combinations (CVCs), decreasing from 40,000 to 6,953. Consequently, this has facilitated a more manageable approach to working with aggregated customer levels.

The second phase

is dedicated to refining Demand Planning. The goal is to establish a Statistical Forecasting model within APO-DP specifically for the BENE region. This model aims to eliminate the need for manual forecast entry from Excel, incorporating functionality that allows for percentage-based adjustments to the statistical forecast at an aggregate level.

The solution approach involved a thorough analysis of sales history for the BENE region to pinpoint products that would benefit from Statistical Forecasting. Sales data was transferred from the APO Production system to the APO Test system and Comprehensive testing & analysis were performed on all SKUs. SKUs were categorized into A, B, and C segments. A significant majority of SKUs were deemed appropriate for Statistical Forecasting based on the statistical analysis conducted.

Various forecasting models, including an Automatic Model Selection procedure within SAP APO, were utilized to generate the Statistical Forecast. After evaluating various simulation outcomes, it was determined that the Adaptive Forecasting functionality (Strategy-56) would be implemented for the BENE region.

This approach enables the APO system to autonomously identify optimal forecast settings, including both models and parameters, during background processing. For each defined data set, the system calculates the most effective profile and applies it accordingly.

Benefits

In conclusion, the project has successfully automated the generation of forecasts through Statistical Forecasting. Forecast models are now automatically assigned to products, eliminating the need for manual transfer of data from Excel resulting the saving hours of time for planners every week. Additionally, a comprehensive training document detailing the Demand Planning processes has been provided. The project yielded significant enhancements to the Demand Planning process. The newly implemented Demand Planning system not only strengthens the foundation for a future transition to SAP IBP’s “S&OP” and “Demand” modules but also integrates SAP’s Best Practices, ensuring efficient support and the ability to scale to other regions with ease. Comprehensive documentation of the solution has been developed, inclusive of training materials for ongoing use. Additionally, the improvements in Demand Planning are set to augment the Supply Planning process with higher quality data.

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